• Optimization of the technical foundry processes by recognizing and avoiding waste. DMAIC method,

 

• Material development with regard to new cast parts and / or optimization of current products,

 

• Participation in investment projects in the foundry plant, planning, production of liability, purchase, installation, acceptance, commissioning, training of employees,

 

• Material selection, determining the suitable alloys, auxiliary and raw materials, refractories and insulation. Accompanying the implementation, test casts and documentation of the experiments,

 

• Development of process indicators, KPI, OEE system, shopfloor management, Six Sigma Lean management and data analysing,

 

• Design of a new casting system, calculation of the feeder, determination of the melting, casting and heat treatment parameters. Support from the beginning to the series production process. Participation in the selection of the manufacturing method, supplier audit and casting approval.

challenges in continuous casting, sand casting, investment casting and centrifugal casting processes. 

• Alloyed and non-alloyed cast steel,
• Cast iron, gray cast iron and nodular cast iron
• Nickel-based alloys and superalloys
• Cobalt based alloys